Fully Automatic Single PE Paper Cup Forming Machine

Fully Automatic Single PE Paper Cup Forming Machine

The Fully Automatic Single PE Paper Cup Forming Machine is designed for continuous industrial production of single-side PE coated paper cups used in beverage packaging, food service, and disposable packaging supply chains.
This system is engineered to solve these core production challenges through a fully synchronized mechanical transmission structure combined with servo-controlled paper feeding and ultrasonic side sealing technology. The machine maintains stable forming accuracy across all production stations even under continuous 24-hour operation cycles.
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Description
Technical Parameters

Product Overview

 

The Fully Automatic Single PE Paper Cup Forming Machine is designed for continuous industrial production of single-side PE coated paper cups used in beverage packaging, food service, and disposable packaging supply chains.

 

This system is engineered to solve these core production challenges through a fully synchronized mechanical transmission structure combined with servo-controlled paper feeding and ultrasonic side sealing technology. The machine maintains stable forming accuracy across all production stations even under continuous 24-hour operation cycles.

 

It is built for manufacturers requiring stable output, predictable production cost per unit, and reliable export supply capability.

 

Key Advantages

 

Stable Long-Term Production Performance
Ensures consistent output during extended operation cycles, reducing production interruptions and maintaining predictable manufacturing schedules for large-scale orders.

 

High-Precision Paper Positioning System
Advanced feeding control delivers accurate paper alignment before forming, improving dimensional consistency and reducing material deviation in continuous production.

 

Reliable Sealing Quality for PE-Coated Paper
Designed to maintain stable bonding performance on single-side PE materials, ensuring uniform seam strength and improving final cup durability.

 

Consistent Bottom Integrity Performance
Ensures stable structural formation of the cup base, supporting reliable liquid containment performance in beverage and food service applications.

 

Fully Automated Output and Counting System
Enables continuous cup collection with accurate counting control, supporting seamless integration with downstream packaging and automated handling lines.

 

Low-Maintenance Operational Design
Simplified maintenance architecture reduces service complexity and downtime, supporting long-term stable operation in industrial production environments.

 

Technical Specifications

 

Parameter

Specification

Production Speed

80–160 pcs/min (depends on cup size)

Cup Size Range

2 oz – 16 oz (customizable molds)

Paper Material

Single-side PE coated paper

Paper Weight

150–350 g/m²

Power Supply

380V / 220V, 50Hz / 60Hz

Total Power

12–18 kW

Air Pressure

0.4–0.6 MPa

Control System

PLC intelligent control system

Output System

Automatic stacking & counting

Operation Mode

Continuous industrial production

 

Machine Structure & Working Principle

 

Engineered Structural Design

 

The system is constructed on a heavy-duty, distortion-free steel frame designed to isolate vibrations during high-speed production cycles.

 

Rotary Indexing Turret: CNC-machined to ensure exact station-to-station transfer and consistent cup alignment.

 

Modular Forming Molds: Manufactured from aviation-grade aluminum alloy with hard-anodized surfaces for superior wear resistance.

 

Heating Elements: Segmented heating zones managed by independent digital PID temperature controllers for accurate thermal application.Synchronized Manufacturing Sequence

 

Side Sealing:Printed and die-cut paper blanks are automatically transferred to the side-sealing station via suction pads, where the single PE layer undergoes thermal bonding.

 

Bottom Punching:The bottom web paper is precisely advanced, punched into discs, and inserted directly into the formed cup cylinder.

 

Knurling & Curling:The cup bottom is heated and knurled under high pressure, while the top rim undergoes a lubrication-assisted rolling process to form a smooth, rigid top curl.

 

Pneumatic Discharge:Finished paper cups are pneumatically transferred into a collection counter for streamlined final packaging.

 

Applications

 

This industrial equipment produces standardized single PE paper cups optimized for high-volume supply chains:

 

Beverage Supply Chains: Hot coffee cups, tea cups, automatic vending machine cups, and water sampling cups.

 

Food Service Sector: Quick-service restaurants, corporate facilities, and catering suppliers requiring rigid, disposable drinkware.

 

Customization Options

 

Production configurations can be adjusted based on factory requirements:

Cup size mold customization

Voltage and frequency adaptation for different regions

Output speed configuration based on production target

Automated feeding and stacking system upgrades

Material compatibility adjustment for different PE coatings

 

Why Choose Sini Machinery?

 

Direct Factory Access: As an established manufacturing facility, we offer verified technical transparency and direct factory alignment.

 

Component Traceability: We utilize standard, internationally recognized electrical and pneumatic components, ensuring easy sourcing for local replacements.

 

Comprehensive Technical Support: We provide complete foundation layouts, circuit diagrams, and operational video manuals to simplify installation and commissioning at your facility.

 

Packaging & Shipping

 

Machines are prepared for international shipment using reinforced protection standards:

  • Anti-corrosion treatment for key components
  • Shock-resistant protective wrapping
  • Industrial-grade wooden export packaging
  • Separate protection for electrical control system
  • Container loading optimization for safe transport

Each unit is prepared for long-distance sea freight stability and safe delivery.

 

FAQ

 

Q: How long does it take to change the mold for a different cup size?

A: Changing a full set of molds takes approximately 4 to 8 hours depending on the operator's technical experience. We provide a detailed calibration manual and step-by-step video guides to streamline size changeovers.

Q: What parameters affect the stable running speed of 70-90 pcs/min?

A: The optimal operational speed depends on the paper thickness, paper quality, and specific cup dimensions. Our machine maintains a highly stable 80 pcs/min efficiency rate using standard 180–280 g/m²single PE paper.

Q: What spare parts are recommended to stock, and what is the warranty policy?

A: We provide a 1-year comprehensive warranty on all structural components. Common operational parts include heaters, knurling cutters, and suction pads. A complimentary 1-year spare parts package is included with your machine purchase to support continuous operations from day one.

 

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