Product Overview
The Intelligent Control Single PE Paper Cup Forming Machine by Sini Machinery is engineered for high-efficiency production of single-layer PE-coated paper cups for hot beverages. Operating at a stable speed of 80–100 pcs/min, this premium system integrates advanced PLC monitoring and synchronization to automate the entire forming process, replacing traditional mechanical linkages to ensure maximum uptime, precise material utilization, and reduced labor requirements.
Key Features & Benefits
PLC-Based Intelligent Control System
A centralized PLC system with touchscreen interface enables real-time monitoring of production status, parameter adjustment, and fault alerts. Photoelectric sensors ensure precise coordination across all forming stages, improving operational stability and material efficiency.
Gear-Driven Precision Transmission System
The machine adopts an enclosed gear transmission structure instead of traditional chain systems, delivering higher synchronization accuracy, reduced mechanical wear, and improved long-term stability under continuous operation.
Hot Air Side Sealing Technology
High-efficiency hot air sealing ensures strong and uniform bonding on single PE-coated paper. This process maintains sealing reliability while preserving surface integrity during high-speed operation.
Automatic Lubrication System
A continuous oil circulation lubrication system supplies all key transmission components, reducing maintenance frequency, minimizing friction loss, and extending equipment service life.
Technical Specifications
|
Parameter |
Specification |
|
Production Capacity |
80–100 pcs/min |
|
Paper Material |
150–350 g/m² (Single PE Coated Paper) |
|
Cup Capacity Range |
2 oz – 16 oz (Mold Replaceable) |
|
Total Power Required |
11 kW |
|
Power Source |
380V / 220V, 50Hz (Customizable based on regional grid) |
|
Machine Weight |
2,500 kg |
|
Overall Dimensions |
2400mm × 1400mm × 1800mm |
Machine Structure & Working Principle
Structural Design
The machine is built on a reinforced steel frame designed to reduce vibration during continuous operation. The drive system and forming area are structurally separated to maintain stable mechanical performance and hygienic production conditions.
Production Workflow
• Paper Feeding & Side Sealing: Pre-cut blanks are automatically fed and formed into cylindrical cup bodies using controlled hot air sealing.
• Bottom Forming Process: Bottom paper is punched, positioned, and thermally bonded through multi-stage heating and knurling.
• Rim Curling: The cup rim is mechanically curled in a two-stage process to ensure structural strength and lid compatibility.
• Automatic Output & Counting: Finished cups are transferred via pneumatic system and counted automatically for packaging control.
Applications
The machine is suitable for producing:
Coffee Cups / Tea Cups / Water Cups / Juice Cups
Beverage Cups / Hot Drink Cups / Cold Drink Cups
Catering Service Cups / Food Packaging Cups / Disposable Paper Cup Products
Customization
Sini Machinery provides flexible customization solutions to meet specific production requirements:
Cup Size Configuration & Mold Development
Voltage Specification & Electrical Configuration
Multi-Language Operating Interface
Production Layout Planning & Automatic Collection Solutions
Quality Control
Every machine undergoes a comprehensive verification process before shipment:
- Precision Component Machining & Assembly Inspection
- Electrical System Verification & Function Testing
- Production Simulation & Cup Forming Accuracy Inspection
- Continuous Operation Verification & Final Performance Evaluation
Why Choose Sini Machinery
Focused Manufacturing Expertise: Specializing in paper cup forming equipment designed for practical production requirements and long-term operational stability.
Engineering-Oriented Design: Developed around production efficiency, forming consistency, maintenance accessibility, and manufacturing reliability.
Stable Production Performance: Integrated intelligent control and synchronized transmission systems maintain consistent product quality throughout continuous production cycles.
Comprehensive Technical Support: From project consultation and machine installation to operator training and technical assistance, Sini Machinery supports customers throughout the equipment lifecycle.
Packaging & Transportation
Machines are prepared for export through a structured packaging process to protect equipment during international transportation:
Moisture-Resistant & Anti-Corrosion Treatment
Reinforced Export Packaging & Secure Equipment Fixing
Protected Electrical Components & Organized Parts Identification
FAQ
Q: What paper materials can this machine process?
A: The machine is designed for single PE-coated paper ranging from 150–350 g/m², covering most standard beverage cup production requirements.
Q: Can one machine produce different cup sizes?
A: Yes. Different cup capacities can be produced by changing molds and adjusting production parameters through the intelligent control system.
Q: How does the intelligent control system improve production?
A: The system manages machine settings, production monitoring, alarm functions, and parameter storage through a centralized interface, helping operators maintain consistent production conditions.
Q: How is forming consistency maintained during long production runs?
A: Servo paper feeding, synchronized transmission, premium heating elements, and real-time production control work together to maintain stable forming quality and dimensional consistency.
Q: What support does Sini Machinery provide after installation?
A: Sini Machinery provides installation guidance, operator training, technical consultation, spare parts support, and ongoing technical assistance to support stable long-term production.
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