Product Overview
The Intelligent High Speed Paper Cup Making Machine by Sini Machinery is designed for stable, continuous industrial production of paper cups where consistency, sealing quality, and long-term production uptime are critical factors.
In real manufacturing environments, common inefficiencies are caused by unstable paper feeding alignment, inconsistent bottom sealing, and thermal fluctuation during long-hour continuous operation. These issues often result in leakage, deformation, and increased material waste.
This machine adopts a servo-driven synchronized forming system combined with ultrasonic side sealing and a multi-zone independent heating control system. Each forming station is individually controlled and centrally synchronized through a PLC-based intelligent control system to ensure stable forming accuracy under high-speed operation.
The system is engineered for manufacturers who prioritize stable output, reduced waste, and continuous production reliability.
Key Advantages
Stable High-Speed Production Capacity
Designed for continuous operation up to 150 cups per minute, the system maintains forming precision and output consistency during extended production cycles.
Fully Synchronized Motion Control System
A coordinated mechanical-electrical architecture ensures precise timing between feeding, sealing, forming, and discharge processes, reducing operational deviation and improving production stability.
Intelligent Monitoring and Safety Protection
A multi-point sensing system continuously tracks paper feeding status, sealing conditions, forming accuracy, and output flow. The system automatically halts operation upon detecting abnormal conditions to maintain production safety and reduce material loss.
Dual-Technology Sealing System
Combines hot air thermal control and ultrasonic bonding technology to ensure stable sealing strength across single PE and double PE coated paper materials.
Continuous Operation Optimization Design
An integrated lubrication management system reduces mechanical friction and heat accumulation, supporting extended production cycles with reduced maintenance frequency.
Technical Specifications
|
Item |
Specification |
|
Production Capacity |
80–160 pcs/min |
|
Cup Size Range |
2.5 oz – 16 oz (customizable) |
|
Paper Material |
150–350 gsm PE coated paper |
|
Power Supply |
380V / 220V, 50Hz / 60Hz |
|
Total Power |
12–18 kW |
|
Air Pressure |
0.4–0.6 MPa |
|
Control System |
PLC Intelligent Control System |
|
Sealing Method |
Ultrasonic Side Sealing |
|
Heating System |
Multi-zone hot air + bottom heating system |
|
Machine Structure |
Servo synchronized forming system |
|
Machine Weight |
2500–3200 kg |
Engineering Structure and System Design
Reinforced Steel Frame Construction
The machine body is built with a heavy-duty steel structure processed through precision machining and stress-relief treatment, ensuring rigidity and vibration resistance during high-speed operation.
Multi-Station Rotary Forming Architecture
A precision indexing system distributes forming tasks across multiple stations, balancing mechanical load and maintaining consistent forming pressure throughout each production cycle.
Independent Servo Feeding System
A dedicated servo-driven feeding module ensures accurate paper positioning and stable material delivery, supporting continuous high-speed forming without misalignment.
Integrated Thermo-Ultrasonic Sealing Unit
The sealing system combines controlled hot air heating with ultrasonic welding components, designed to maintain uniform sealing performance under varying production speeds.
Centralized Lubrication Network
A unified lubrication distribution system supplies critical transmission components, ensuring consistent mechanical performance and reducing long-term wear.
Applications
This machine is suitable for manufacturing:
Hot beverage paper cups (coffee, tea, espresso, etc.)
Cold drink and carbonated beverage cups (including double PE laminated cups)
Ice cream cups, yogurt cups, and fast-food packaging containers
Customization Options
Sini Machinery provides flexible configuration options based on production requirements:
Cup size and mold customization
Production speed adjustment
Heating system optimization for different paper coating types
Voltage and regional power standard adaptation
Optional inspection and automatic rejection systems
Production line integration and automation support
Quality Control & Compliance
72-Hour Continuous Operation Testing: Each machine undergoes long-duration full-load testing before delivery.
High-Precision Dimensional Inspection: Key structural components are measured using advanced precision inspection systems, ensuring machining accuracy within ±0.02 mm.
Industrial-Grade Core Components: Electrical and control systems use globally standardized industrial components to ensure long-term reliability and maintenance efficiency.
International Quality Standards: Fully compliant with CE standards and ISO 9001 quality management system requirements.
Packaging & Shipping
The machine is packed using reinforced export-grade wooden cases with moisture-proof and shock-resistant protection. All components are securely fixed to prevent movement during transportation.
Each module is clearly labeled for easy installation. Pre-shipment testing records are provided to support smooth commissioning and faster production startup.
FAQ
Q: How does the machine handle variations in raw material thickness to prevent leakage?
A: The system is equipped with adjustable pressure control mechanisms combined with a multi-zone hot air heating system. Operators can fine-tune parameters based on paper grammage (140–350 gsm) to ensure full PE layer fusion and consistent sealing performance.
Q: What is the estimated changeover time for different cup sizes?
A: Thanks to the modular mold system and open rotary table structure, a full size changeover (including molds, bottom punching tools, and curling components) typically requires 4–8 hours. Minor adjustments for the same diameter with different heights can be completed within approximately 2 hours.
Q: How does the system reduce waste caused by misfeeding?
A: The machine uses a multi-point photoelectric detection system monitored by a PLC-based controller. When abnormal feeding is detected, the system responds within milliseconds and stops subsequent processes to prevent continuous material waste.
Q: What spare parts are required for annual maintenance?
A: Standard wear parts include suction cups, heating elements, cutting blades, and curling springs. A one-year standard wear-parts kit is supplied with the machine. All key components are managed with traceable identification numbers for efficient replacement and global support.
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