High Speed Automatic Paper Cup Forming Machine

High Speed Automatic Paper Cup Forming Machine

The High-Speed Automatic Paper Cup Forming Machine by Sini Machinery is an industrial-grade manufacturing system engineered for continuous, mass production in the food and beverage packaging sectors. Operating at a stable capacity of 80–160 pcs/min, this advanced line integrates automatic paper feeding, side sealing, bottom punching, heating, rim curling, and auto-stacking into one synchronized operation.
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Description
Technical Parameters

Product Overview

 

The High-Speed Automatic Paper Cup Forming Machine by Sini Machinery is an industrial-grade manufacturing system engineered for continuous, mass production in the food and beverage packaging sectors. Operating at a stable capacity of 80–160 pcs/min, this advanced line integrates automatic paper feeding, side sealing, bottom punching, heating, rim curling, and auto-stacking into one synchronized operation.

 

Designed for heavy-duty production environments, the machine features an open-cam transmission system that replaces traditional chain drives to maximize mechanical stability and precision. This model delivers the structural rigidity and continuous output required by medium-to-large packaging factories handling high-volume contracts and tight delivery schedules.

 

Key Features

 

High-Speed Stability: Optimized mechanical architecture allows continuous operation up to 160 pcs/min while maintaining strict dimensional tolerances.

 

Open-Cam Driving System: Uses high-precision cylindrical cams to ensure synchronized motion, minimizing mechanical wear and reducing maintenance requirements.

 

Intelligent PLC Control: Equipped with a premium touchscreen PLC system for real-time monitoring of temperature, pneumatic pressure, and timing parameters.

 

Servo-Driven Feeding System: Precision servo motors control the paper blank delivery, maintaining an alignment accuracy within ±0.2 mm to optimize material utilization.

 

Advanced Sealing Technology: Features heavy-duty ultrasonic side sealing and hot-air bottom sealing to ensure airtight bonding for single and double PE-coated paper.

 

Automated Collection: Fully integrated automatic cup stacking and counting system streamlines downstream packaging and lowers manual handling requirements.

 

Technical Specifications

 

Technical Parameter

Specification / Data

Production Capacity

80 – 160 pcs/min (Depending on cup size & paper GSM)

Cup Size Range

2 oz – 22 oz (Interchangeable custom mold support)

Compatible Material

Single PE / Double PE Coated Paper, PLA Coated Paper

Paper Thickness Range

150 – 350 g/m²

Control System

Intelligent PLC Touchscreen Interface

Main Driving Mechanism

Heavy-duty Open Cam System

Side Sealing System

High-frequency Ultrasonic /Hot Air Sealing (Optional)

Air Consumption

0.4 – 0.6 MPa

Total Power Supply

380V, 50Hz / 3-Phase (Customization available)

Power Capacity

11 – 15 KW

Total Machine Weight

Approx. 2,500 KG – 2,800 KG (Reinforced steel frame)

 

Automated Production Process

 

Precision Servo Feeding: Blank paper is fed into the system with exact alignment control.

 

Side Wall Forming: The cup body is shaped and bonded instantly via ultrasonic or hot-air sealing.

 

Bottom Punching: Bottom disks are precision-punched directly from the paper roll to maximize yield.

 

Bottom Heating & Knurling: Multi-stage heating elements activate the protective coating to create a secure, airtight bottom seal.

 

Rim Curling & Shaping: Specialized curling tools form a smooth, rigid top rim for comfortable drinking and secure lid fitment.

 

Pneumatic Collection: Finished cups are pneumatically transferred to the stacking unit for systematic packaging.

 

Material Compatibility & Applications

 

This equipment supports standard single and double PE-coated paper options alongside biodegradable PLA-coated and water-based barrier materials used in sustainable packaging.

Target Industries:
• Industrial-scale disposable container manufacturing plants
• Beverage, coffee, and milk tea brand supply chains
• QSR, takeaway, and fast-food packaging manufacturing lines
•Contract packaging facilities requiring multi-size production flexibility

 

Customization & Integration Options

 

Sini Machinery provides tailored configurations to integrate seamlessly into your production lines:

 

Quick-Change Mold System: Engineering upgrades to reduce total mold changeover and calibration time.

 

Vision Inspection System: Optional integration of high-resolution CCD cameras for automatic detection of internal stains and structural deformations.

 

Turnkey Packaging Lines: Direct integration modules to connect the stacking system with downstream automated plastic bagging and cartoning equipment.

 

Installation & Service

 

The machine is supplied with full installation guidance and operational support to ensure stable production performance. Technical assistance is provided for setup, parameter adjustment, and operator training.

 

Spare parts supply and technical support are available to support continuous operation. Remote assistance can be provided for troubleshooting and production optimization during daily use.

 

Frequently Asked Questions

 

Q: What is the standard production speed for commercial sizes?

A: For a standard 9 oz single-PE coffee cup, the machine operates stably at 130–150 pcs/min. Actual output speed depends on paper grade, thickness, and specific cup geometry.

Q: Can different cup sizes be manufactured on the same machine?

A: Yes. The machine supports multi-size production through interchangeable modular mold systems designed for precise component swapping.

Q: How does the sealing system guarantee leak-proof performance?

A: The machine utilizes a synchronized dual-stage bottom heating system combined with high-frequency side sealing to ensure a structurally consistent bond across long production cycles.

Q: Does the machine support eco-friendly or biodegradable coatings?

A: Yes. With the designated hot-air heating configuration, the machine processes PLA and next-generation water-based barrier coatings efficiently to comply with regional environmental standards.

Q: Can the power supply and electrical specifications be customized?

A: Yes. Sini Machinery customizes motors and electrical architectures to match your local industrial grid requirements (such as 220V/415V, 50Hz/60Hz, 3-Phase).

 

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