Heavy-Duty Double PE Paper Cup Forming Machine

Heavy-Duty Double PE Paper Cup Forming Machine

The Heavy-Duty Double PE Paper Cup Forming Machine is designed for continuous, high-output production of double-side PE coated paper cups used in beverage packaging applications requiring stable sealing strength, precise forming geometry, and long-cycle operational consistency.
Double PE coated paper requires higher thermal bonding stability compared with single-side coated materials. The forming process demands precise coordination between heating distribution, forming pressure, and mechanical synchronization to ensure consistent cup structure and bottom sealing integrity during continuous operation.
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Description
Technical Parameters

Product Overview

 

The Heavy-Duty Double PE Paper Cup Forming Machine is designed for continuous, high-output production of double-side PE coated paper cups used in beverage packaging applications requiring stable sealing strength, precise forming geometry, and long-cycle operational consistency.

 

Double PE coated paper requires higher thermal bonding stability compared with single-side coated materials. The forming process demands precise coordination between heating distribution, forming pressure, and mechanical synchronization to ensure consistent cup structure and bottom sealing integrity during continuous operation.

 

This heavy-duty model is engineered for industrial production environments where output stability, production continuity, and equipment utilization rate directly influence total manufacturing efficiency and production cost structure.

 

Key Advantages

 

Reinforced Heavy-Duty Frame Structure
The machine adopts a reinforced welded steel frame to maintain long-term alignment stability under continuous mechanical load, ensuring consistent forming precision during extended production cycles.

 

Multi-Zone Independent Thermal Control System
Separate heating zones are applied to forming, bottom sealing, and rim curling sections. This staged thermal management ensures stable PE bonding while protecting paper integrity during high-frequency operation.

 

Servo-Driven Synchronization Control
High-precision servo indexing system coordinates all forming stations, ensuring accurate timing between feeding, sealing, and forming processes for stable and repeatable output.

 

Stable Bottom Sealing System
Optimized pressure distribution and controlled heating at the bottom sealing station ensure uniform sealing strength and consistent structural performance across continuous production.

 

Flexible Multi-Size Configuration
Adjustable forming modules support multiple cup diameters and heights, enabling efficient switching between product specifications on a single production system.

 

Continuous Operation Stability Design
Optimized lubrication and thermal balance systems support long-hour continuous operation, reducing performance fluctuation during extended production cycles.

 

Technical Specifications

 

Item

Specification

Paper Material

150–350 gsm double-side PE coated paper

Cup Size Range

4 oz – 22 oz (customizable)

Production Speed

90–130 pcs/min (depending on cup size)

Power Supply

380V / 220V, 50Hz / 60Hz

Total Power

12–18 kW

Air Requirement

0.4–0.6 MPa, ≥0.6 m³/min

Heating System

Multi-zone independent thermal control

Drive System

Servo-controlled rotary indexing

Machine Weight

3000–3800 kg

Machine Dimension

Approx. 3000 × 1500 × 1850 mm

 

Machine Structure System

 

The machine integrates five core synchronized modules:

Precision paper feeding and alignment system

Dual-side PE thermal sealing system

Bottom forming and reinforcement system

Rim curling and shaping system

Automatic stacking and output system

The modular structure supports convenient maintenance access and stable long-cycle production performance.

 

Primary Applications

 

This automated system is engineered for mid-to-large scale manufacturing facilities supplying global food service brands:

 

Chilled Beverage Formats: Carbonated drink cups, iced coffee cups, and juice tumblers requiring structural integrity against condensation.

 

Frozen Food Packaging: High-rigidity ice cream tubs, frozen yogurt cups, and gourmet gelato containers.

 

Custom Engineering Options

Cup size range customization (diameter and height adjustment)

Heating zone configuration optimization

Production speed calibration for line matching

Logo embossing system integration

Electrical configuration for regional standards

Automated stacking and counting system upgrade

 

Quality Assurance System

 

Each machine is verified through structured engineering testing including:

  • Mechanical alignment accuracy validation
  • Continuous operational load stability testing
  • Heating system temperature consistency verification
  • Servo synchronization performance calibration
  • Multi-cycle forming consistency evaluation

Testing is conducted under simulated industrial production conditions to ensure stable performance in continuous manufacturing environments.

 

Packaging and Delivery

 

The machine is packaged using reinforced export-grade wooden structures with internal vibration protection systems. Critical assemblies are secured individually to maintain alignment accuracy during transportation, ensuring stable installation and commissioning at production sites.

 

FAQ

 

Q: Can the machine support multiple cup sizes?

A: Yes. The system supports adjustable forming configurations for different cup diameters and heights.

Q: Is it suitable for continuous multi-shift production?

A: Yes. The heavy-duty structure and thermal stability system are designed for long-cycle industrial operation.

Q: What materials can be processed?

A: It is designed for double-side PE coated paper within 150–350 gsm range.

Q: How is forming consistency maintained during high-speed operation?

A: Servo synchronization combined with staged thermal control ensures stable forming conditions across production cycles.

Q: Can it integrate into existing production lines?

A: Yes. The output system supports automated stacking and downstream packaging integration.

Q: What is the key advantage of the heavy-duty configuration?

A: It improves structural stability and supports consistent output during continuous long-hour production cycles.

 

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