Product Overview
The Heavy-Duty Double PE Paper Cup Forming Machine is designed for continuous, high-output production of double-side PE coated paper cups used in beverage packaging applications requiring stable sealing strength, precise forming geometry, and long-cycle operational consistency.
Double PE coated paper requires higher thermal bonding stability compared with single-side coated materials. The forming process demands precise coordination between heating distribution, forming pressure, and mechanical synchronization to ensure consistent cup structure and bottom sealing integrity during continuous operation.
This heavy-duty model is engineered for industrial production environments where output stability, production continuity, and equipment utilization rate directly influence total manufacturing efficiency and production cost structure.
Key Advantages
Reinforced Heavy-Duty Frame Structure
The machine adopts a reinforced welded steel frame to maintain long-term alignment stability under continuous mechanical load, ensuring consistent forming precision during extended production cycles.
Multi-Zone Independent Thermal Control System
Separate heating zones are applied to forming, bottom sealing, and rim curling sections. This staged thermal management ensures stable PE bonding while protecting paper integrity during high-frequency operation.
Servo-Driven Synchronization Control
High-precision servo indexing system coordinates all forming stations, ensuring accurate timing between feeding, sealing, and forming processes for stable and repeatable output.
Stable Bottom Sealing System
Optimized pressure distribution and controlled heating at the bottom sealing station ensure uniform sealing strength and consistent structural performance across continuous production.
Flexible Multi-Size Configuration
Adjustable forming modules support multiple cup diameters and heights, enabling efficient switching between product specifications on a single production system.
Continuous Operation Stability Design
Optimized lubrication and thermal balance systems support long-hour continuous operation, reducing performance fluctuation during extended production cycles.
Technical Specifications
|
Item |
Specification |
|
Paper Material |
150–350 gsm double-side PE coated paper |
|
Cup Size Range |
4 oz – 22 oz (customizable) |
|
Production Speed |
90–130 pcs/min (depending on cup size) |
|
Power Supply |
380V / 220V, 50Hz / 60Hz |
|
Total Power |
12–18 kW |
|
Air Requirement |
0.4–0.6 MPa, ≥0.6 m³/min |
|
Heating System |
Multi-zone independent thermal control |
|
Drive System |
Servo-controlled rotary indexing |
|
Machine Weight |
3000–3800 kg |
|
Machine Dimension |
Approx. 3000 × 1500 × 1850 mm |
Machine Structure System
The machine integrates five core synchronized modules:
Precision paper feeding and alignment system
Dual-side PE thermal sealing system
Bottom forming and reinforcement system
Rim curling and shaping system
Automatic stacking and output system
The modular structure supports convenient maintenance access and stable long-cycle production performance.
Primary Applications
This automated system is engineered for mid-to-large scale manufacturing facilities supplying global food service brands:
Chilled Beverage Formats: Carbonated drink cups, iced coffee cups, and juice tumblers requiring structural integrity against condensation.
Frozen Food Packaging: High-rigidity ice cream tubs, frozen yogurt cups, and gourmet gelato containers.
Custom Engineering Options
Cup size range customization (diameter and height adjustment)
Heating zone configuration optimization
Production speed calibration for line matching
Logo embossing system integration
Electrical configuration for regional standards
Automated stacking and counting system upgrade
Quality Assurance System
Each machine is verified through structured engineering testing including:
- Mechanical alignment accuracy validation
- Continuous operational load stability testing
- Heating system temperature consistency verification
- Servo synchronization performance calibration
- Multi-cycle forming consistency evaluation
Testing is conducted under simulated industrial production conditions to ensure stable performance in continuous manufacturing environments.
Packaging and Delivery
The machine is packaged using reinforced export-grade wooden structures with internal vibration protection systems. Critical assemblies are secured individually to maintain alignment accuracy during transportation, ensuring stable installation and commissioning at production sites.
FAQ
Q: Can the machine support multiple cup sizes?
A: Yes. The system supports adjustable forming configurations for different cup diameters and heights.
Q: Is it suitable for continuous multi-shift production?
A: Yes. The heavy-duty structure and thermal stability system are designed for long-cycle industrial operation.
Q: What materials can be processed?
A: It is designed for double-side PE coated paper within 150–350 gsm range.
Q: How is forming consistency maintained during high-speed operation?
A: Servo synchronization combined with staged thermal control ensures stable forming conditions across production cycles.
Q: Can it integrate into existing production lines?
A: Yes. The output system supports automated stacking and downstream packaging integration.
Q: What is the key advantage of the heavy-duty configuration?
A: It improves structural stability and supports consistent output during continuous long-hour production cycles.
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