Paper roller die cutting machine is suitable for all kinds of products because of its high processing efficiency and high precision. In packaging printing, electronics, medicine, and other areas of outstanding performance. Here is an analysis of typical application scenarios and material types:
1.Packaging Printing
Paper Box Forming:
Application Scenario: Carton lid, gift boxes, courier boxes, etc. The outer contours of the cut and the indentation lines formed unfurl.
Technical Adaptation: the box can be precisely separated from the surface by right angle die-cutting, or by using right angle die-cutting to maintain the bottom structure of the box (such as corrugated core paper), to ensure structural stability during folding. For example, the wine-gift box folding and indentation process preserves 90% of the thickness of the underlying gray board while cutting the surface of the copper plate for folding.
Efficiency Advantage: The integrated system of circular die-cutting machine can automate the wholeprocess of printing, die-cutting and waste disposal, with a maximum production speed of 300 m/ min. Each machine integrates die-cutting and lamination functions, reducing the production line's floor space by 35%.
Labels and Adhesives:
Application Scenario: Non-stick label, product labels, anti-counterfeiting label, etc., for overall separation or irregular cutting.
Technical Adaptation: Complete removal of labels (such as bone-shaped labels on pet food bags) can be achieved by completely cutting irregularly shaped molds, or by using irregular half-cuts to remove the logo LOGO or rip the surface off to reveal the anti-counterfeiting code below.
Precision advantage: High precision alignment device and phase adjustment system ensure ± 0.08 mm die-cutting positioning accuracy and meet label microstructure requirements.
Creative packaging:
Application Scenario: Cartoon-shaped packaging boxes (such as animal-shaped chocolate boxes), perforated window stickers (such as perspective window designs on cosmetic gift boxes).
Technical Adaptation: curved or polygonal knife die completely cut material, forming a complex shape, arc accuracy is 0.1mm. Waste removal design uses ``bridge point"to prevent small hole waste adhesion.
2.Electronics and electrical
Adhesive Products:
Application Scenario: electronic components special adhesive pad, silicone adhesive label, conductive adhesives, double-sided adhesive, film switches, etc.
Technical adaptation: Die cutting machine can accurately cut thin film material (such as PE, polypropylene), by heating die cutting blade to soften the thermoplastic film, avoiding adhesion or wire drawing during cutting.
Efficiency Advantage: The new transmission system reduces equipment power consumption by 18% and keeps noise levels below 75dB, in line with the electronics workshop's environmental requirements.
Insulation and Shielding Materials:
Application Scenario: Fireproof fast-bond paper, aluminum foil, copper foil, PVC, PET, etc., for insulation materials, conductive fabric for EMI shielding, wave materials, etc.
Technical Adaptation: Carbide die cutters (such as tungsten steel knives) can handle the high hardness and elongation of metal foils, avoiding metal chips or cutting deformation.
3. Medical and Hygiene Field
Medical Packaging:
Application Scenario: Medication blister packaging, medical protective clothing, masks, etc..
Technical Adaptation: Low-pressure die-cutting technology avoids damage to the fiber structure of meltblown fabric and ensure filtration performance; ultrasonic die-cutting systems uses high frequency vibration to fuse nonwoven fabric fibers, achieving continuous high speed cutting.
Health advantages: Combining die-cutting and composite technology, layered molding (such as medical cotton swabs packaging) can be achieved to improve production efficiency.
4. Other special materials
Dust and shock resistant materials:
Application Scenario: make up cotton, camera pads, high density sponge, filter cotton, dust net, elastic rubber pads, rubber foot pad, etc.
Technical Adaptation: Die cutting machine can be adapted to the cutting needs of soft materials (such as sponges), adjusting pressure parameters to avoid material deformation or damage.
Heat-resistant and Insulation Materials:
Application Scenario: Silicone sheets, transparent mica sheets, fiber cloth, insulation cotton, etc.
Technical Adaptation: hightemperature die-cutting technology can meet the processing requirements of heat-resistant materials and ensure smooth and free blade.
